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03
2025
The development trend of ultrasonic equipment industry is very rapid
At present, from the perspective of the application demand of ultrasonic equipment and the market competition of ultrasonic equipment, the development speed of the ultrasonic industry is advancing with each passing day, and the development trend is very rapid. At the same time, many colleagues in the same industry and various ultrasonic equipment manufacturers are all Seeing new opportunities, but in the end, can we seize the opportunities, stand firm in the market, and stand firm in the pace of enterprise development while seeing the opportunities? is the top priority. At present, we can clearly see the rapid development of the intelligent field and the proportion of the electronic industry in the market. We should know that the electronic industry is the largest field of demand for ultrasonic welding. In order to better support the market demand, our equipment technology must be improved to better serve the market and seize the opportunities that belong to our industry. To improve one's own equipment technology, it must be reflected in two points. One is to highly develop independent research and development technology, and the other is to introduce foreign advanced technology, but it must not be blind. It is necessary to understand that technology lies in precision, and blindly invest in research and development, resulting in technology research and development. Complicated, perhaps some companies will think that the more technology, the richer the better, the more comprehensive technology, the multi-faceted technology, represents complete, in fact, this often leads to waste of R & D investment. The R & D of ultrasonic welding technology must be considered from the market demand. It should be understood that the industry equipment exists because of the market demand. If the demand does not exist, the significance of its existence will be lost.
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Discover the versatility and efficiency of the Hot Plate Machine, a kitchen essential for every home chef.
Plastic Hot Plate Welding VS Infrared Welding
Hot plate welding and infrared welding belong to two different processes of plastic welding. In hot plate welding, the heating plate is in contact with the part; in infrared welding, the infrared heat source is not in contact with the part. Both plastic welding technologies have recently gained tremendous development and are becoming more and more popular. Through the servo drive, the mold position, speed, force and acceleration are accurately controlled, and the process control and data acquisition functions are strengthened. In addition, the variety of equipment models provides engineers with more choices. Infrared welding uses non-contact heating to solve a major challenge of hot plate welding, which is to avoid plastic or glass fiber sticking to the surface of the heating plate. Of course, the two welding processes have their own advantages and disadvantages. Both processes are typically used for products that require high strength or high sealing properties, and are suitable for welding large, complex geometric parts, especially cavity products, such as water tanks.
02
How does the hot plate machine operate the control system?
1. The hot plate machine adopts programmable controller (PLC) and touch screen to control the whole operation process, which can be fully automatic operation or manual operation. The following points: 2. Each end of the equipment shall be equipped with double emergency stop buttons, switch buttons and alarm devices. 3. The parameter setting interface is locked with a password to prevent unauthorized personnel from modifying and setting parameters. 4. The status indicator is set on the control panel, and various states of the machine can be displayed on the control panel. 5, equipped with an independent distribution box, circuit function block, strong current, weak current partition control, in the equipment maintenance, at a glance, in order to facilitate maintenance. 6. Electric control cabinet (integrated with machine) 7. Programmable controller, installed in the electric control cabinet 8. The gas path adopts integrated gas path module, which is neat and clear, beautiful and generous 9. Button operation panel 10. Various parameters can be input for equipment operation (hot melt time, curing time, heating temperature, etc.) 11. Installed on the left side of the operator 12. All functions can be operated on the operation panel: debugging (manual), automatic welding and parameter setting.
Ultrasonic mold design method and amplitude parameters
Ultrasonic mold design method, mold amplitude parameter design: amplitude is a key parameter for the material to be welded. Due to the different transducers selected, the amplitude of the transducer output is different. After adapting the horn and welding head with different variable ratios, the working amplitude of the welding head can be twisted to meet the requirements. Usually the output amplitude of the transducer is 10-20μm, and the working amplitude is generally about 30μm. The ratio of the horn and the welding head is related to the shape of the horn and the welding head, the front and back area ratio and other factors. The shape is such as exponential amplitude, functional amplitude, stepped amplitude, etc. It is equivalent to the temperature of ferrochrome. If the temperature is not reached, it will not be welded. If the temperature is too high, the raw materials will burn or lead to structural damage and poor strength. It has a great influence on the transformation ratio, and the front and back area ratio is proportional to the total transformation ratio. If different welding machines are selected, the simple method is to make the welding head according to the proportion size of the working welding head, which can ensure the stability of the amplitude parameters.
01
(I) on Laser Welding Technology of Plastics
New technologies provide practical operability for the development of many new products, such as biopharmaceutical chips, which are mostly composed of plastic sheets. There are many on the plastic sheet μ The structure of the m limit requires the use of plastic laser precision welding technology during packaging.
What are the characteristics of hot plate machine?
When it comes to hot plate machines, everyone is no stranger. In life we will see the hot plate machine, hot plate machine can help us solve many difficulties in life! 1. The hot plate machine can be applied to workpieces of different sizes without area limitation. 2, can be applied to any welding surface, no special requirements. 3. The welding surface can be compensated with plastic allowance, and the welding strength is guaranteed. 4. The welding procedure can be adjusted according to the needs of various data. 5. The clamp is fixed on the orientation of the corresponding upper and lower pressing plates. 6. Under the action of the power and positioning guiding system of the upper and lower pressure plates, the rubber parts can be contacted with the blanching die for blanching at high speed, smoothly and without impact, so that the joint surface data of the rubber parts can be melted. 7, in a relatively short period of time to complete the smooth, fast away from the hot mold. 8. The heating plate of the blanching die, the upper fixture and the lower fixture are designed as an independent assembly part, which is convenient for installation and transfer. 9, hot ironing plate data imported from abroad. Hot plate machine for car lights, washing machine balance ring, battery, steam iron, car water tank and other large irregular plastic welding.
12
2024
What are the debugging methods of ultrasonic mold levelness?
First of all, we need to know that the ultrasonic plastic welding machine and ultrasonic mold with a good, so that the effect of welding plastic products out of the standard is closely related. Ultrasonic plastic welding machine in welding plastic parts, it is necessary to keep the ultrasonic mold and plastic parts closely, otherwise there will be leakage welding, it is difficult to achieve the effect of water airtight. Adjusting ultrasonic mold is the knowledge that ultrasonic welding machine manufacturers must learn to train their customers to operate ultrasonic plastic welding machines. What are the methods of ultrasonic mold level adjustment? Please see the following details: 1. After the ultrasonic welding head is completely sealed with the workpiece, evenly screw on a plane adjustment screw to make it symmetrical and tighten it again, and lock the base. When the direction of the ultrasonic mold is not consistent with the direction of the base, there is no way to weld plastic products. The direction of the ultrasonic welding head must be adjusted to be completely consistent with the direction of the base. 2. Loosen the horizontal adjustment nut of the flange of the ultrasonic transducer, rotate the lifting hand wheel of the fuselage, so that the ultrasonic welding head is pressurized on the workpiece, and tap the periphery of the ultrasonic welding head to be more closely connected with the workpiece. 3. Adjust the position of the middle body seat to keep a slight distance from the processed object when the ultrasonic welding head is lowered. 4. Rotate the ultrasonic welding head in the same direction as the base. After the direction adjustment is completed, the ultrasonic welding head will remain in a lowered state, and then adjust the level of the ultrasonic welding head. 5. Put the plastic products to be welded on the base, make it kiss with the base, and relax the four plane adjustment screws.
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